Test Systems & Functional Verification

We deliver advanced test systems ensuring product quality, safety and compliance with industry standards. From electrical and functional testing to mechanical, acoustic and battery validation — our solutions support reliable and efficient production across demanding sectors.

About the technology

Testing is a critical part of modern manufacturing. It validates whether each component, subassembly or device meets functional, electrical, mechanical and safety requirements.
Well-designed test systems reduce risk, shorten development cycles and ensure stable quality at scale.

Our portfolio covers a wide range of testing methods — from simple electrical checks to complex, real-world simulations of system behavior.

Nextomation provides full-cycle integration: test concept, station design, measurement selection, automation, data acquisition and traceability.

About the technology

Testing is a critical part of modern manufacturing. It validates whether each component, subassembly or device meets functional, electrical, mechanical and safety requirements.
Well-designed test systems reduce risk, shorten development cycles and ensure stable quality at scale.

Our portfolio covers a wide range of testing methods — from simple electrical checks to complex, real-world simulations of system behavior.

Nextomation provides full-cycle integration: test concept, station design, measurement selection, automation, data acquisition and traceability.

Our Expertise

Electrical Testers
Measurement of voltage, current, resistance, inductance and insulation — including high-precision testing for power electronics and solar inverter components.
Functional Testers (FCT)
Verification of correct device operation according to specifications — sensors, actuators, ECUs, mechatronic modules.
Pressure & Leak Testers
Testing of cooling systems, HVAC and EV battery enclosures for leaks and pressure stability.
Optical & Vision-Based Testers
Visual inspection of soldering, surfaces and assembly defects, integrated with 2D/3D vision.
Battery Testers (MOL/EOL)
Charging/discharging cycles, thermal cycling, performance and reliability checks under real-world conditions, BMS program-flash.
Mechanical & Vibration Testers
Durability and endurance testing under simulated operating conditions.
Safety Testers (HiPot and Hot-HiPot)
High-voltage insulation and breakdown testing to ensure electrical safety.
Communication & Network Testers
Verification of data transmission in CAN, LIN, IoT and other communication protocols.

What We Deliver

  • Standalone testers and fully automated test lines
  • Electrical, mechanical, thermal and functional validation
  • PLC, IPC, LabView and proprietary control systems
  • Integration with MES, traceability and data logging
  • Automated product handling and multi-reference fixtures
  • Dimensional verification with accuracy down to 0.01 mm
  • Scalable solutions — from small testing stations to projects exceeding €1.5M

Processes & Capabilities

Electrical & Safety Testing

Voltage, current, resistance, inductance, insulation and HiPot tests.

Functional Testing

Simulation of real usage conditions — mechanics, flow, force, torque, pressure or thermal load.

Mechanical & Endurance Testing

Durability testing under vibration, load or repeated movement cycles.

Fluid & Pressure Testing

Leak testing, oil flow measurement and pressure characteristic validation.

Acoustic Testing (NVH)

Analysis of mechanical performance through noise and vibration patterns.

Communication Protocol Testing

CAN, LIN, UART, IoT protocols and proprietary interfaces.

Hybrid Test Stations

Devices combining mechanical, electrical, thermal and vision testing into a single workstation.

Challenges We Solve

  • complex functional requirements
  • high precision and low measurement tolerance
  • unstable or manual test procedures
  • need for 100% verification
  • integration of multi-physics measurements
  • traceability and documentation demands
  • variable product mix and short cycle times

Typical Applications

Powertrain components (PTU, gear-train, 4WD systems)

Hydraulic and pneumatic valves

Braking system boosters

Battery modules and EV components

ECUs, control units and electronic devices

Household appliance components

Safety-critical systems requiring 100% validation

From Test Requirements to Production Validation

Together we define, build and automate test systems that protect quality and production stability.

Testers

— Selected Case Studies

Selected test systems developed through 20+ years of engineering practice and 600+ delivered projects.
/ who we work with

They trusted us

Related Competencies

We will help you select the right technology and build a complete, reliable process.

Related Competencies

We will help you select the right technology and build a complete, reliable process.

Related Competencies

We will help you select the right technology and build a complete, reliable process.