Simulations & Digital Production Modelling

We use advanced simulation tools to design efficient, scalable and stable production systems — long before any physical equipment is built.

Our digital models reduce risk, optimize flow, validate concepts and accelerate implementation.

A yellow industrial robotic arm on a track system performing precise assembly tasks on a component within a modern automated manufacturing cell.

About the technology

Simulation allows engineers to recreate, analyze and optimize production processes in a virtual environment.

It is essential for understanding how machines, robots, buffers, logistics and operators interact — before commissioning begins.

By modelling cycle times, material flow, robotic movements and workstation behavior, we can identify potential bottlenecks, validate layout concepts and ensure the system performs as intended.

Nextomation combines engineering expertise with practical process knowledge, providing simulations that support data-driven decisions and reduce implementation risk.

About the technology

Simulation allows engineers to recreate, analyze and optimize production processes in a virtual environment.

 It is essential for understanding how machines, robots, buffers, logistics and operators interact — before commissioning begins.

By modelling cycle times, material flow, robotic movements and workstation behavior, we can identify potential bottlenecks, validate layout concepts and ensure the system performs as intended.

Nextomation combines engineering expertise with practical process knowledge, providing simulations that support data-driven decisions and reduce implementation risk.

Our Expertise

Aerial view of an automated factory floor featuring robotic arms, conveyor systems, and autonomous mobile robots moving products along digital paths.

Material Flow Simulation
Modelling movement of components, buffers, AGV/AMR routes, supply points and internal logistics.

Automated assembly line featuring orange robotic arms and digital holographic overlays representing data flow in a modern manufacturing facility.

Process & Cycle Time Simulation
Evaluation of machine cycles, robot programs, takt definition and station interactions.

Two orange industrial robotic arms operate within a safety-fenced assembly cell, highlighted by digital blue arcs representing automated workflows.

Robotics Simulation (Offline Programming)
Verification of robot reach, accessibility, trajectories, collisions and movement efficiency.

An automated manufacturing assembly line featuring yellow robotic arms, conveyor belts, and inspection stations for industrial production processes.

Layout & Workstation Simulation
Digital validation of workstation design, ergonomics, safety and assembly sequences.

An automated assembly line featuring robotic arms and testing stations separated by glass partitions, highlighted by a glowing orange data flow line.

Line Balancing & Capacity Planning
Workload balancing across stations and verification of takt stability.

An automated assembly line with robotic arms, featuring glowing red warning zones and yellow exclamation icons indicating potential production errors.

Throughput & Bottleneck Analysis
Identification of constraints, dependencies and flow inefficiencies.

An industrial electrical control cabinet with PLC modules next to a digital overlay of a robotic assembly line in a modern manufacturing facility.

Virtual Commissioning (VC)
Testing PLC logic, robot programs and process control in a virtual environment — shortening on-site commissioning time.

Let’s talk

A 3D render of an automated manufacturing assembly line featuring yellow robotic arms, conveyor belts, and testing stations in a factory setting.

What We Deliver

Digital models of full production lines
Concept layouts and workstation configurations
Logistics and material flow simulations
Cycle time analysis and takt definition
Robot reach and trajectory validation
Bottleneck detection and optimization scenarios
Virtual commissioning for PLC & robotics
Documentation and simulation reports supporting decision-making

Let’s talk

Processes & Capabilities

Digital Twin of the Production Line

A complete virtual representation of stations, robots, machines and logistics.

Simulation-Driven Design

Process concepts and layouts developed based on verified simulation results.

Factory & Logistics Simulation

Modelling AGV routes, replenishment cycles, warehouse interactions and packaging flows.

Robot Reach & Collision Study

Checking feasibility, accessibility and optimal tool paths for robots.

Time & Resource Optimization

Balancing operators, robots, buffers, workflows and changeover strategies.

Technicians in red shirts operate and monitor automated assembly line machinery in a modern, well-lit manufacturing facility with industrial equipment.

Challenges We Solve

Simulations provide lower implementation risk, faster commissioning, optimized flow, balanced workloads and reliable performance forecasts — before entering the physical phase.

unclear takt time or unstable cycle time
high-risk or unverified automation concepts
limited layout space
high product mix and variability
unstable buffering or supply processes
long commissioning times

Typical Applications

New production line design

Line modernization and expansion

Verification of automation concepts

Robotics integration planning

AGV/AMR logistics modelling

Balancing multi-station assembly lines

Throughput prediction and takt validation

Feasibility studies and ROI evaluation

A 3D rendering of an automated assembly line featuring two orange and grey robotic workstations positioned along a conveyor belt on a grid background.

Simulation-Driven Decisions Made Together

Together we use data-driven simulations to validate flow, takt time and capacity, without assumptions. For broader decisions involving capacity, layout, automation level and CAPEX, explore our production scaling and efficiency consulting service.

Plan your production with us