Simulations & Digital Production Modelling

We use advanced simulation tools to design efficient, scalable and stable production systems — long before any physical equipment is built.

Our digital models reduce risk, optimize flow, validate concepts and accelerate implementation.

About the technology

Simulation allows engineers to recreate, analyze and optimize production processes in a virtual environment.

It is essential for understanding how machines, robots, buffers, logistics and operators interact — before commissioning begins.

By modelling cycle times, material flow, robotic movements and workstation behavior, we can identify potential bottlenecks, validate layout concepts and ensure the system performs as intended.

Nextomation combines engineering expertise with practical process knowledge, providing simulations that support data-driven decisions and reduce implementation risk.

About the technology

Simulation allows engineers to recreate, analyze and optimize production processes in a virtual environment.

 It is essential for understanding how machines, robots, buffers, logistics and operators interact — before commissioning begins.

By modelling cycle times, material flow, robotic movements and workstation behavior, we can identify potential bottlenecks, validate layout concepts and ensure the system performs as intended.

Nextomation combines engineering expertise with practical process knowledge, providing simulations that support data-driven decisions and reduce implementation risk.

Our Expertise

Material Flow Simulation
Modelling movement of components, buffers, AGV/AMR routes, supply points and internal logistics.

Process & Cycle Time Simulation
Evaluation of machine cycles, robot programs, takt definition and station interactions.

Robotics Simulation (Offline Programming)
Verification of robot reach, accessibility, trajectories, collisions and movement efficiency.

Layout & Workstation Simulation
Digital validation of workstation design, ergonomics, safety and assembly sequences.

Line Balancing & Capacity Planning
Workload balancing across stations and verification of takt stability.

Throughput & Bottleneck Analysis
Identification of constraints, dependencies and flow inefficiencies.

Virtual Commissioning (VC)
Testing PLC logic, robot programs and process control in a virtual environment — shortening on-site commissioning time.

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What We Deliver

Digital models of full production lines
Concept layouts and workstation configurations
Logistics and material flow simulations
Cycle time analysis and takt definition
Robot reach and trajectory validation
Bottleneck detection and optimization scenarios
Virtual commissioning for PLC & robotics
Documentation and simulation reports supporting decision-making

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Processes & Capabilities

Digital Twin of the Production Line

A complete virtual representation of stations, robots, machines and logistics.

Simulation-Driven Design

Process concepts and layouts developed based on verified simulation results.

Factory & Logistics Simulation

Modelling AGV routes, replenishment cycles, warehouse interactions and packaging flows.

Robot Reach & Collision Study

Checking feasibility, accessibility and optimal tool paths for robots.

Time & Resource Optimization

Balancing operators, robots, buffers, workflows and changeover strategies.

Challenges We Solve

Simulations provide lower implementation risk, faster commissioning, optimized flow, balanced workloads and reliable performance forecasts — before entering the physical phase.