Automation solutions for consumer goods manufacturing

We deliver automation for modern consumer technologies — from battery systems and smart home devices to eBike components. Our solutions ensure high precision, stable assembly conditions and scalable production for dynamic, fast-evolving consumer markets.
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A close-up of a Nextomation industrial automated assembly line featuring precision robotic arms and integrated vision inspection systems for manufacturing.
/ challenges

From consumer goods production challenges to scalable automation

We combine engineering, data and end-to-end implementation to transform complex production requirements into flexible, reliable and scalable automation systems for the consumer goods industry.

01

Manual assembly limiting throughput and repeatability

Automated assembly and intelligent material handling

02

High product variability and frequent model changes

Flexible multi-reference lines with fast changeovers

03

Rapid demand changes and short product lifecycles

Modular automation that scales with production needs

04

Complex integration of mechanical, electronic and battery components

Integrated mechatronic assembly and process engineering

05

Strict quality, safety and traceability requirements

Vision inspection, functional testing and full traceability

/ consumer goods solutions

Our answer to consumer goods manufacturing

Batteries (non-automotive)

Automation for battery modules used for instance in power tools, cleaning robots, garden equipment, industrial applications, BESS and eBikes.
A silver Prober battery pack stands in the foreground, with a blurred robotic vacuum cleaner in the background against a clean white studio backdrop.

Workshop & Garden Equipment

Assembly solutions for power-tool and garden-equipment modules, including motors, housings, control units and sensor systems.
A black and yellow MHEEL battery pack in the foreground with a blurred green and black lawnmower in the background on a white studio backdrop.

eBike Accessories & Drive Units

Precision automation for eBike drives, displays, controllers, batteries and sensor modules.
Close-up of a matte black electric mountain bike frame, highlighting the integrated battery housing, handlebars, and front suspension fork assembly.

Smart Home – Intelligent Devices

Automated assembly for intelligent home devices such as LEDs, thermostats, panels and smart sockets.
A smart LED light bulb standing next to a smartphone displaying a color-changing app interface for remote lighting control and automation settings.
/ our approach

How we work

We start before RFQ by helping you define the right production concept.

  1. Automation concept development and process analysis
    01

    Audit & concept

    Automation concept development and process analysis.

  2. Production process simulation and validation
    02

    Simulations & validation

    Validation of process flow, cycle times and optimal technologies.

  3. Manufacturing and automation technology selection
    03

    Technology selection

    Selection of optimal manufacturing, testing and automation technologies.

  4. Production system implementation and ramp-up
    04

    Implementation

    Integration and ramp-up of production-ready solutions.

  5. Long-term responsibility for production performance
    05

    Full responsibility

    Taking full responsibility for stable performance, uptime and scalability.

/ Consumer goods production scaling

Preparing to Scale from Initial Volumes to Serial Production?

Preparing to scale a consumer product from initial volumes to serial production? Our production scaling consulting helps validate production capacity, automation level and material flow before expansion, reducing investment risk and supporting a scalable production model.

Explore consulting

ur projects

Selected case studies

Explore our consumer goods case studies and see how custom automated assembly lines improve production efficiency, product quality and scalability across high-volume, multi-variant manufacturing processes.

Let’s discuss your consumer goods production challenges.

Whether you are launching a new product, scaling production or automating a multi-variant assembly process, our engineering team can help define the right automation concept and next steps.

Contact us

Consumer Goods Automation Insights

Explore practical perspectives on building consumer goods automation systems that deliver faster returns, adapt to changing production requirements and remain effective throughout their lifecycle.

Selected Insights
Industrial automation system illustrating faster return on investment

Investment strategy

Faster ROI in Automation

Discover why shorter product lifecycles and market uncertainty are changing expectations for automation ROI and payback—and how simplicity, flexibility and phased investment can protect long-term returns.

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Robotic production automation in an automotive manufacturing environment

Project execution

Operational Agility in Automation Projects

Learn how operational agility in automation projects helps manufacturers respond to changing requirements, shorten decision cycles and reduce implementation risk.

Read the insight
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