Connectors & Plugs
Production Automation
Connectors and plugs require accurate terminal positioning, controlled insertion forces and reliable verification of every electrical interface. Nextomation designs production systems that integrate component feeding, pin and terminal insertion, press-fit processes, housing assembly, sealing, vision inspection and electrical testing. Process parameters and results can be recorded for complete product traceability.
Connector and plug production systems
Multi-Pin Connectors
Multi-pin connectors require repeatable insertion of terminals, seals and secondary locking components while maintaining the correct pin position and orientation. Our automation solutions combine precise component handling, force-monitored assembly, vision inspection and electrical verification within one controlled production process.
Processes
- Terminal and pin feeding
- Seal and housing assembly
- Force- and displacement-monitored insertion
- Secondary lock integration
- Pin position and presence inspection
- Continuity and electrical testing
Connector and plug production systems
High-Density Connectors
High-density connectors combine a large number of electrical interfaces within a compact housing. Their production requires accurate micro-component handling, stable alignment and reliable detection of damaged, missing or incorrectly positioned terminals. We integrate precision assembly, dimensional inspection and electrical testing with full process data capture.
Processes
- Micro-terminal feeding and handling
- High-accuracy terminal insertion
- Housing and locking feature assembly
- Pin alignment and height inspection
- Dimensional and vision inspection
- Electrical testing and traceability
Connector and plug production systems
Press-Fit Connectors
Press-fit connector assembly depends on accurate positioning, controlled insertion and continuous monitoring of force and displacement. Our automated systems support connectors and assemblies during insertion, record process curves and verify pin presence, position and electrical performance after the joining process.
Processes
- Connector and assembly positioning
- Controlled press-fit insertion
- Force and displacement monitoring
- Process curve evaluation
- Pin presence and height inspection
- Electrical and end-of-line testing
ur projects
Selected case studies
Explore our electronics and telecommunication case studies and see how custom automated assembly lines improve production efficiency, quality and scalability across complex manufacturing processes.
High-throughput line optimization
Electronics & Communication
Simulation-Based Optimization of an Electronics Assembly Line
Workforce, layout and buffer optimization for an innovative high-throughput electronic product.
Project scope
Precision copper joining
Battery & Energy Storage
Optimizing the Welding Process in the Battery Industry
Laser welding process optimization for joining tinned copper with nickel-plated copper components.
Project scope
Simulation-validated autonomy
Defence
Automation of CNC Machine Tending, Part Washing and EOL Testing Validated with Simulation
Simulation-driven optimization of pallet storage, robot utilization and line autonomy for a defence industry application.
Project scope
Let’s discuss your electronics and telecommunication production challenges.
Need to automate a connector assembly process or improve the stability of an existing production line? Our engineering team can help you define the right concept for component feeding, terminal insertion, press-fit joining, sealing, inspection and electrical testing. We support the complete project lifecycle, from feasibility analysis and process validation to implementation, ramp-up and service.
Contact us
