Non-Automotive Battery Production Automation
Nextomation designs and integrates scalable production systems for non-automotive battery modules and packs. Our solutions combine precise cell handling, electrical and mechanical joining, BMS integration, enclosure assembly, sealing, electrical safety testing and complete process traceability. We support manufacturers from process development and simulation through line implementation, ramp-up and long-term service.
Non-automotive battery production systems
Power Tool Batteries
Power tool batteries require compact construction, high current capability and reliable performance under intensive operating conditions. We develop automated production systems for precise cell handling, electrical joining, BMS integration, housing assembly and comprehensive end-of-line verification.
Processes
- Cell sorting, handling and orientation
- Module assembly and electrical joining
- Busbar and interconnect integration
- BMS and housing assembly
- Electrical safety verification
- Functional testing and traceability
Non-automotive battery production systems
Cleaning Robot Batteries
Battery packs for robotic cleaning equipment combine compact dimensions with demanding requirements for cycle life, charging performance and operational reliability. Our automation solutions support repeatable cell assembly, electrical joining, electronics integration and functional testing within a fully traceable process.
Processes
- Precision cell loading and positioning
- Electrical contacting and joining
- BMS and electronics integration
- Charging interface assembly
- Enclosure assembly and sealing
- Functional testing and traceability
Non-automotive battery production systems
Garden Equipment Batteries
Batteries used in cordless garden equipment must withstand vibration, changing temperatures, moisture and demanding load profiles. We integrate stable assembly, controlled joining, sealing and verification processes to ensure consistent battery performance and durability.
Processes
- Automated cell and module assembly
- Busbar joining and connection inspection
- BMS and sensor integration
- Housing assembly and controlled fastening
- Sealing and leak testing
- Electrical and load testing
Non-automotive battery production systems
Battery Energy Storage Systems
Battery energy storage systems require scalable module production, reliable high-current connections and strict electrical safety control. We design automation for cell and module assembly, busbar joining, BMS integration and high-voltage testing with complete component and process traceability.
Processes
- Cell preparation and module assembly
- Busbar positioning and joining
- BMS and temperature sensor integration
- Module enclosure assembly
- Insulation and high-voltage testing
- Production data management and traceability
Non-automotive battery production systems
eBike Batteries
eBike battery packs combine compact design, high energy density and strict requirements for sealing and electrical safety. Our automated systems support precise cell assembly, interconnection, BMS installation, enclosure integration and final performance testing.
Processes
- Cell handling and pack configuration
- Electrical interconnection and joining
- BMS, sensor and connector assembly
- Housing integration and controlled fastening
- Sealing and leak testing
- Charge, discharge and safety verification
Non-automotive battery production systems
Industrial Batteries
Industrial battery production often involves multiple product variants, configurable pack architectures and demanding performance requirements. We develop modular automation systems that support flexible assembly, controlled electrical joining, component verification and end-of-line testing across different battery formats.
Processes
- Flexible cell and module handling
- Configurable pack assembly
- Controlled electrical joining
- Housing integration and fastening
- Electrical, insulation and functional testing
- Variant management and full traceability
ur projects
Selected case studies
Explore our case studies and see how custom automated assembly lines improve production efficiency, quality and scalability across complex manufacturing processes.
High-speed process validation
Consumer Goods · Food
Tea Bag Packaging Process Automation Validated with Simulation
Verification of a high-speed tea bag packaging concept using detailed process simulation.
Project scope
End-to-end quality control
Industrial Manufacturing
Multi-Stage Vision Inspection System
End-to-end quality control across multiple production stations with complete process data integration.
Project scope
Precision copper joining
Battery & Energy Storage
Optimizing the Welding Process in the Battery Industry
Laser welding process optimization for joining tinned copper with nickel-plated copper components.
Project scope
Let’s discuss your consumer goods production challenges.
Whether you are launching a new product, scaling production or automating a multi-variant assembly process, our engineering team can help define the right automation concept and next steps.
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