Automated Assembly Lines Designed Around Your Product, Process and Production Goals
Custom Assembly Line Design & Build for Manufacturers
From concept to fully operational production systems
Planning an assembly line is not just an engineering task — it’s a critical investment decision impacting throughput, quality and flexibility.
At Nextomation, we support you from concept and feasibility, helping you define the right approach and reduce risk before committing CAPEX.
We then design and deliver automated assembly lines and testing systems — integrating robotics, vision and traceability to ensure stable, scalable and reliable production with full lifecycle support.
Why invest in manufacturing assembly lines with Nextomation
Lower implementation risk
We identify and address risks already at the concept stage – before major investment decisions are made.
Faster path from concept to execution
Structured concept definition and feasibility work accelerate the transition from idea to RFQ and implementation.
Stable and predictable ramp-up
Engineering-driven commissioning ensures a smooth start of production and faster achievement of target performance.
Right decisions before CAPEX
We support you in defining the optimal level of automation, balancing performance, flexibility and investment.
Full lifecycle support
From concept to upgrades, relocation and service – we stay responsible for your system long after implementation.
Process transparency and diagnostics
With integrated data systems and diagnostics, you gain full visibility and control over production performance.
Higher throughput with controlled quality
Optimised workflows and integrated testing ensure high production output without compromising process stability and product quality.
End-to-end automated assembly line solutions
We design, build and optimise automated assembly lines —
from early concept definition to full production readiness and long-term system development.
Engineering-driven approach to assembly line design
We start before RFQ by helping you define the right production concept.
Define Requirements
Define production requirements and constraints.
Analyse Risks
Analyse risks and process limitations
Evaluate Automation
Evaluate automation scenarios
Optimise Flow
Optimise layout and production flow
Planning a new automated assembly line?
Define the right concept before you invest.
Flexible, semi-automated or fully automated assembly lines
The right solution is not always the most automated, but the most effective. Automation should serve the process, not define it.
Semi-Automated Characteristics
Designed to combine process stability with the flexibility needed for changing production conditions.
Not sure what level of automation you need?
Let’s analyse your process and define the optimal solution.
Common challenges in manufacturing assembly line projects
Building an assembly line is a complex decision with significant impact on cost, risk and long-term performance.
We address these challenges through engineering, not assumptions. These challenges often define the success or failure of the entire investment.
Uncertainty of investment scope and CAPEX
Lack of clarity on required technologies, system complexity and total cost.
Limited visibility into technology options
Difficulty in selecting the right processes, level of automation and system architecture.
Lack of experience in serial production
Challenges in translating product design into a stable, repeatable manufacturing process.
Unverified production concepts
Risk of investing in solutions that are not tested or optimised for real conditions.
Integration of testing and traceability
Ensuring full quality control, data tracking and compliance across the entire process.
Complex multi-technology integration
Combining robotics, vision, testing and software into one stable production system.
Proven in real production environments
We design and deliver assembly and testing lines for complex, high-precision products across industries – from multi-variant systems to safety-critical and fully traceable production processes.
Example Assembly Line & Station Models
Discover selected examples of our implementations – each station uniquely designed and tailored to specific production requirements and process needs.
Robotics and automated handling
Vision systems and quality inspection
Leak, functional, and electrical testing
Laser welding and joining processes
Traceability and data systems with our own-designed software
Intralogistics and material flow systems
Not sure if your concept will work?
Let’s review your production assumptions and identify risks early.
Assembly line development process
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Concept & feasibility
We define the production concept, analyse manufacturability and assess risks before key investment decisions are made.
Engineering & design
We develop mechanical, electrical and software solutions tailored to your product and process needs.
Production & integration
We manufacture and integrate all system components into one cohesive and fully functional production line.
Installation & commissioning
We install the system on-site and ensure it operates according to defined performance parameters.
Ramp-up & optimisation
We stabilise production, fine-tune processes and help achieve target throughput and quality levels.
Service & lifecycle support
We support your system long-term through maintenance, upgrades, optimisation and continuous development.
A responsible partner for complex and high-risk assembly line projects
We don’t just deliver systems – we take responsibility for making them work in real production conditions.
Beyond delivery – we support your production long-term
An assembly line does not end at commissioning. Its real value is defined by how it performs over time. At Nextomation, we support your production systems throughout their entire lifecycle, ensuring stability, continuous improvement and long-term performance.
In-house machining park
This gives us full control over key elements of the assembly line and ensures consistency across the entire system.
Assembly lines for selected industries and applications
ADAS
Cameras | Lidars | Radars | Sensors | ECU / Control Units | Brake-by-Wire | Steer-by-Wire)
E-Drive & Inverters
Inverters | Converters | eDrive Final Assembly | Gearbox | Gear Case | Rotors
Drive Independent
Mechatronic Modules | Throttles | Valves
Advanced Suspension System
Electrohydraulic Modules | Electromagnetic Modules | Adaptive / Semi-Active Modules
Fiber optic components
Fiber-Optic Switches | Fiber-Optic Cables | Optical Interface Components
Connectors & plugs
Multi-pin Connectors (round / rectangular) | High-density Connectors | Press Fit Connectors
Displays and physical buttons
Automotive Displays | Infotainment & HMI Panels | Industrial Displays | Mechanical and Capacitive Buttons
Electronic Modules (non-PCB)
Electronic Control Modules | Power Interface Modules | Sensor Interface Units
Batteries (non-automotive)
Power Tools Batteries | Cleaning Robot Batteries | Garden | Equipment Batteries | BESS Modules | eBike Batteries | Industrial Batteries
Smart Home – Intelligent Devices
LED Bulbs | LED Panels | Thermostats | Controllers / Regulators | Smart Sockets
eBike Accessories & Drive Units
Electric Drive Unit | Display | Controller | Battery | Throttle / Lever | Sensors
Workshop & Garden Equipment
Tool Modules | Motor Units | Control & Sensor Modules
They trusted us
Planning a new assembly line?
Define the right concept before you invest. Talk to our team and let us help you today.
