Automated Assembly Lines Designed Around Your Product, Process and Production Goals
Custom Assembly Line Design & Build for Manufacturers
600+ projects delivered worldwide
/ from concept to production
From Concept to Fully Operational Production Systems
Planning an assembly line is not just an engineering task — it is a critical investment decision impacting throughput, quality and flexibility.
Define the Right Production Concept
We support you from concept and feasibility, helping define the right production approach and reduce risk before committing CAPEX.
Engineer and Integrate the Complete System
We design and deliver automated assembly lines and testing systems, integrating robotics, industrial vision systems , process technologies and traceability into one production environment.
Stabilise, Scale and Support Production
From commissioning and ramp-up to optimisation and long-term support, we focus on stable, scalable and reliable production throughout the system lifecycle.
One engineering partner from early production decisions to a fully operational automated assembly line.
/ key benefits
Why invest in manufacturing assembly lines with Nextomation
Explore the value behind a complete production system. Select the points on the assembly line to see how our engineering approach reduces risk, accelerates implementation and supports production throughout its lifecycle.
We identify and address risks already at the concept stage – before major investment decisions are made.
Structured concept definition and feasibility work accelerate the transition from idea to RFQ and implementation.
Engineering-driven commissioning ensures a smooth start of production and faster achievement of target performance.
We support you in defining the optimal level of automation, balancing performance, flexibility and investment.
From concept to upgrades, relocation and service – we stay responsible for your system long after implementation.
With integrated data systems and diagnostics, you gain full visibility and control over production performance.
Optimised workflows and integrated testing ensure high production output without compromising process stability and product quality.
/ what we do
End-to-end automated assembly line solutions
We design, build and optimise automated assembly lines — from early concept definition to full production readiness and long-term system development.
We validate your idea and define a viable production concept.
We identify risks and select the optimal automation approach.
We design all system components tailored to your process.
Automated Assembly Lines
We build and integrate all elements into one cohesive system.
We ensure smooth start-up and stable production performance.
We support, optimise and evolve your system over time.
/ our approach
Engineering-driven approach to assembly line design
We start before RFQ by helping you define the right production concept.
Requirements before engineering
Define production requirements and constraints.
Analyse risks and process limitations.
Evaluate automation scenarios.
Optimise layout and production flow.
/ concept review
Planning a new automated assembly line?
Define the right production concept, level of automation and system architecture before you commit to investment.
Flexible, semi-automated or fully automated assembly lines
The right solution is not always the most automated, but the most effective. Automation should serve the process, not define it.
Semi-Automated Characteristics
Designed to combine process stability with the flexibility needed for changing production conditions.
/ talk to our engineers
Not sure what level of automation you need?
Let’s analyse your process, production requirements and constraints to define the right automation concept before you commit to investment.
/ challenges
Common challenges in manufacturing assembly line projects
Building an assembly line is a complex decision with significant impact on cost, risk and long-term performance. We address these challenges through engineering, not assumptions. These challenges often define the success or failure of the entire investment.
Proven in real production environments
We design and deliver assembly and testing lines for complex, high-precision products across industries – from multi-variant systems to safety-critical and fully traceable production processes.
Example Assembly Line & Station Models
Discover selected examples of our implementations – each station uniquely designed and tailored to specific production requirements and process needs.
Robotics and automated handling
Vision systems and quality inspection
Leak, functional, and electrical testing
Laser welding and joining processes
Traceability and data systems with our own-designed software
Intralogistics and material flow systems
/ our process
Assembly line development process
From early feasibility and engineering to ramp-up and lifecycle support, we manage every stage required to turn a production concept into a stable and fully operational assembly system.
Concept & feasibility
We define the production concept, analyse manufacturability and assess risks before key investment decisions are made. Where needed, production line simulation and digital modelling help validate assumptions, identify bottlenecks and reduce implementation risk before the project moves into execution.
Engineering & design
We develop mechanical, electrical and software solutions tailored to your product and process needs.
Production & integration
We manufacture and integrate all system components into one cohesive and fully functional production line.
Installation & commissioning
We install the system on-site and ensure it operates according to defined performance parameters.
Ramp-up & optimisation
We stabilise production, fine-tune processes and help achieve target throughput and quality levels.
Service & lifecycle support
We support your system long-term through maintenance, upgrades, optimisation and continuous development. Our automation service and lifecycle support helps maintain system reliability, production continuity and performance throughout the entire lifecycle.
/ why Nextomation
A responsible partner for complex and high-risk assembly line projects
We don’t just deliver systems — we take responsibility for making them work in real production conditions.
Partner for complex, high-risk projects
We specialise in demanding automation challenges where process knowledge and engineering depth are critical.
Ownership beyond delivery
We take responsibility for the full system — from concept to stable production and long-term performance.
Transparent risk assessment
We openly identify and communicate risks early, helping you make informed decisions before committing CAPEX.
Consulting-driven approach
We support you before, during and after implementation — acting as a decision partner, not just a supplier.
Technical project management
Our project managers have engineering backgrounds, enabling real problem-solving at process and technology level.
Integrated multi-technology expertise
We combine robotics, vision systems, testing and software into one cohesive and reliable production system.
/ lifecycle support
Beyond delivery – we support your production long-term
An assembly line does not end at commissioning. Its real value is defined by how it performs over time. At Nextomation, we support your production systems throughout their entire lifecycle, ensuring stability, continuous improvement and long-term performance.
Fast service response
Remote diagnostics and on-site support to minimise downtime and production losses.
Upgrades and retrofits
Adapting your system to new products, requirements and technologies without rebuilding from scratch.
Process optimisation
Continuous improvement of cycle time, efficiency and overall production performance.
Production diagnostics and data analysis
Advanced data monitoring and diagnostics to identify issues and optimise system behaviour.
Support after ramp-up
Stabilising production and supporting your team in reaching target throughput and quality levels.
One engineering partner not only for implementation, but for the entire lifecycle of your automated production system.
/ capabilities
In-house machining park
Our own machining capabilities give us greater control over critical components, engineering changes and quality throughout the execution of complex automation projects.
Our own machining park allows us to manufacture critical components in-house, ensuring precision, flexibility and faster project execution.
This gives us full control over key elements of the assembly line and ensures consistency across the entire system.
- Advanced CNC machining (3- and 5-axis)
- In-house production of complex mechanical components
- Immediate response to design changes
- Full control over quality and tolerances
- Reduced dependency on external suppliers
In-house manufacturing shortens the path between engineering decisions and physical implementation — giving our teams greater flexibility when designs evolve during project execution.
Assembly lines for selected industries and applications
ADAS
Cameras | Lidars | Radars | Sensors | ECU / Control Units | Brake-by-Wire | Steer-by-Wire)
E-Drive & Inverters
Inverters | Converters | eDrive Final Assembly | Gearbox | Gear Case | Rotors
Drive Independent
Mechatronic Modules | Throttles | Valves
Advanced Suspension System
Electrohydraulic Modules | Electromagnetic Modules | Adaptive / Semi-Active Modules
/ assembly line insights
Planning Better Automated Assembly Lines
Explore practical perspectives on planning, managing and improving automated assembly line projects. From early discovery and investment decisions to project execution, flexibility and ROI, these insights highlight the factors that shape successful production automation.
Fiber optic components
Fiber-Optic Switches | Fiber-Optic Cables | Optical Interface Components
Connectors & plugs
Multi-pin Connectors (round / rectangular) | High-density Connectors | Press Fit Connectors
Displays and physical buttons
Automotive Displays | Infotainment & HMI Panels | Industrial Displays | Mechanical and Capacitive Buttons
Electronic Modules (non-PCB)
Electronic Control Modules | Power Interface Modules | Sensor Interface Units
Batteries (non-automotive)
Power Tools Batteries | Cleaning Robot Batteries | Garden | Equipment Batteries | BESS Modules | eBike Batteries | Industrial Batteries
Smart Home – Intelligent Devices
LED Bulbs | LED Panels | Thermostats | Controllers / Regulators | Smart Sockets
eBike Accessories & Drive Units
Electric Drive Unit | Display | Controller | Battery | Throttle / Lever | Sensors
Workshop & Garden Equipment
Tool Modules | Motor Units | Control & Sensor Modules
They trusted us
/ talk to our team
Planning a new assembly line?
Define the right production concept, level of automation and system architecture before you commit to investment. Talk to our team and validate the key assumptions before moving into execution.
Free consultation before RFQ and CAPEX commitment
