ADAS Production Automation
Nextomation designs and integrates production systems for advanced driver assistance components. Our solutions combine precision assembly, controlled dispensing and sealing, optical and electronic calibration, functional testing, vision inspection and full process traceability. We support manufacturers from early production concept and simulation through line implementation, ramp-up and long-term service.
ADAS Technologies Across the Vehicle
Explore how cameras, lidar, radar, control units and steering sensors work together across a modern vehicle — and how precision assembly, calibration, automated test systems and functional verification support reliable production of safety-critical ADAS components.
Select an ADAS component
Front Camera Unit
Automated assembly, optical alignment, sealing and calibration of forward-facing camera modules used for lane, object and traffic-sign recognition.
LiDAR Sensors
Precision integration of optical, electronic and mechanical components for Light Detection and Ranging (LiDAR), including emitter and receiver alignment, sealing and functional verification.
Electronic Control Units
Controlled connector and housing assembly, software flashing, electrical verification and end-of-line testing for safety-critical ADAS control modules.
Surround-View Cameras
Repeatable assembly and calibration of camera modules that provide a complete view around the vehicle for parking and low-speed assistance.
Corner Sensors
Precision sensor assembly, housing integration, calibration and final verification for reliable detection around the vehicle perimeter.
Infrared Camera
Controlled optical assembly, calibration and functional testing of infrared camera modules designed to support visibility in low-light conditions.
Front Radar Sensors
Radio-frequency (RF)-sensitive assembly, controlled sealing, electronic calibration and final testing for stable distance and object-detection performance.
Steering Angle Sensor
Accurate sensor integration, positioning, parameterization and functional verification for steering and vehicle-dynamics control systems.
ADAS production systems
ADAS Cameras
Advanced Driver Assistance Systems (ADAS) camera modules require accurate optical alignment, stable assembly conditions and repeatable calibration. We design automated production systems that integrate housing assembly, precision dispensing, sealing, optical calibration, functional verification and traceability within one controlled process.
Processes
- Optical alignment and lens positioning
- Camera calibration
- Sealing and controlled dispensing
- Functional test integration
- Vision inspection and traceability
ADAS production systems
LiDAR Modules
Light Detection and Ranging (LiDAR) modules combine optical, electronic and mechanical components that must be positioned with high repeatability. Our automation solutions support controlled integration of emitters, receivers, optics and housings, followed by sealing, alignment and functional verification.
Processes
- Precision optics positioning
- Laser emitter and receiver alignment
- Housing assembly and sealing
- Controlled component handling
- Functional and end-of-line verification
ADAS production systems
Radar Modules
Automotive radar modules require radio-frequency (RF)-sensitive assembly, precise housing integration and reliable electronic calibration. We develop automated lines that protect process stability while integrating sealing, dimensional inspection, calibration and final testing.
Processes
- Electronic module and housing integration
- Controlled sealing and dispensing
- RF calibration
- Dimensional and vision inspection
- Final functional testing
From concept to production
Planning a new ADAS production process?
Validate the concept, cycle time and testing strategy before implementation. Our engineers can help define the right next step.
ADAS production systems
ADAS Sensors
We provide assembly and testing systems for environmental, pressure, motion and temperature sensors used in Advanced Driver Assistance Systems (ADAS) and other safety-related vehicle functions. Each process is designed for repeatable component integration, stable calibration and complete production data capture.
Processes
- Precision sensor assembly
- Soldering and joining processes
- Sealing and housing integration
- Sensor calibration
- End-of-line testing and traceability
ADAS production systems
ADAS ECUs and Control Units
Advanced Driver Assistance Systems (ADAS) electronic control units (ECUs) coordinate data from cameras, radar, lidar and vehicle sensors. Our production systems support precise connector and housing assembly, controlled sealing, parameterization, electrical verification and end-of-line testing for safety-critical control modules.
Processes
- Connector and housing assembly
- Sealing, dispensing and soldering
- Software flashing and parameterization
- Electrical verification and calibration
- Functional testing and traceability
ADAS production systems
Brake-by-Wire Modules
Brake-by-wire modules used in Advanced Driver Assistance Systems (ADAS) demand stable mechatronic assembly, strict functional validation and complete traceability. We integrate component handling, controlled joining, sensor verification and safety-focused testing into scalable production systems designed for repeatable performance.
Processes
- Mechatronic component assembly
- Actuator and sensor integration
- Controlled tightening and joining
- Safety and redundancy verification
- Functional testing and full traceability
ADAS production systems
Steer-by-Wire Systems
Steer-by-wire systems supporting Advanced Driver Assistance Systems (ADAS) require precise integration of actuators, position sensors, electronics and mechanical components. Our automated systems support accurate assembly, calibration and functional testing while maintaining stable process control and complete product traceability.
Processes
- Actuator and sensor integration
- Precision positioning and assembly
- Position and torque calibration
- Redundancy and functional verification
- End-of-line testing and traceability
/ ADAS application expertise
Engineering ADAS Production Across Technologies
ADAS production combines precision assembly, optics, electronics, calibration, testing and traceability within one highly controlled manufacturing process. Reliable automation therefore requires more than a single technology or machine.
At Nextomation, interdisciplinary teams of mechanical, electrical, software, vision, robotics and process engineering experts work together to develop complete production solutions around the product, process and quality requirements of each application.
Technologies for ADAS
Selected engineering capabilities combined within one integrated production concept.
ur projects
Selected case studies
Explore our automotive case studies and see how custom automated assembly lines improve production efficiency, quality and scalability across complex manufacturing processes.
8.5-second cycle time
Automotive · E-Mobility
Automated Assembly Line for EV Coolant Circulation Pump
Eight robots and seven stations delivering a fully automated assembly and testing process.
Project scope
6.5-second cycle time
Automotive
Multi-Reference Assembly Line for Accelerator Pedal
Stable cycle performance across multiple product variants in demanding serial production.
Project scope
Micrometer-level inspection
Automotive · Electronics
Robotic 3D Glue Bead Inspection System
Automated quality control combining robotics with precise three-dimensional vision inspection.
Project scope
/ insights
Related Insights
Explore selected insights related to industrial automation, engineering decisions and production improvement. Discover practical perspectives that connect technology, processes and real manufacturing challenges.
Automation for Safety-Critical ADAS Systems
Planning a new ADAS production line or modernizing an existing process? We support the complete project lifecycle: from feasibility analysis and simulation to implementation, ramp-up and service. Book a free consultation!
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